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Understanding the Main Types of Spray Guns and Their Applications
This article explains the major types of spray guns—conventional, HVLP, LVLP, airless, gravity feed, and siphon feed. It discusses their advantages, ideal applications, and how to choose the right model. Readers will learn how the correct spray gun improves efficiency, reduces waste, and delivers superior finishes across many projects.

Understanding the Main Types of Spray Guns and Their Applications

The spray gun is a cornerstone of modern painting and finishing, offering efficiency and precision across many industries. However, not all spray guns are created equal—there are multiple types, each designed for specific applications and performance needs. Understanding the various spray gun categories helps users select the right tool for every project.

1. Conventional Spray Guns

The conventional spray gun is the traditional type used for decades. It operates with high pressure (usually around 50 psi), atomizing paint to create a fine mist. Conventional spray guns are valued for their versatility and ability to deliver smooth finishes on automotive bodies, furniture, and machinery. However, they tend to waste more paint due to overspray and require powerful compressors.

2. HVLP (High Volume Low Pressure) Spray Guns

HVLP spray guns represent an evolution in spray gun technology. By using lower air pressure and a high volume of air, HVLP guns transfer more paint onto the surface, reducing waste and minimizing overspray. These guns are popular in automotive refinishing, woodworking, and cabinetry because they offer excellent control and efficiency. The spray gun industry has largely shifted toward HVLP models for both environmental and economic reasons.

3. LVLP (Low Volume Low Pressure) Spray Guns

LVLP spray guns further reduce both air volume and pressure compared to HVLP models. This type of spray gun is ideal for smaller compressors and for projects that demand minimal overspray, such as touch-ups and fine detail work. They are popular with hobbyists and in small workshops.

4. Airless Spray Guns

Airless spray guns work differently by forcing paint through a small orifice at high pressure without mixing with air. This design allows the spray gun to cover large surfaces quickly, making it a favorite for painting walls, fences, and industrial structures. Airless spray guns are highly efficient for thick coatings and exterior work.

5. Gravity Feed vs. Siphon Feed Spray Guns

Another classification concerns the paint supply system. Gravity feed spray guns have the paint cup mounted on top, using gravity to feed paint into the gun, which improves efficiency and cleaning. Siphon feed guns draw paint from a cup below the gun and are still favored in certain applications, especially for thicker materials.

Conclusion
Choosing the right spray gun depends on the material, surface, and desired finish. Whether you need a conventional, HVLP, LVLP, or airless spray gun, understanding the distinctions will help you achieve optimal results. Regular cleaning and maintenance further extend the tool’s lifespan and performance.


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